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Custom Dunnage is a customized product typically used in the shipping, handling, and processing of products or component parts. They are specially engineered to meet the manufacturer’s exact specifications for their particula

According to USFDA, a combination product is one composed of any combination of a drug and device; biological product and device; drug and biological product

r need. Custom Dunnage can include any number of the following types of packaging products: plastic corrugated partitions, thermoformed trays, divider sheets, hanging fabric pouches, or layer pads. While there are some expen

; or drug, device, and biological product and fixed dose combination would include two or more combinations of drug.

Examples of combination products may in

able or throw away versions of custom dunnage, most companies consider custom dunnage a type of returnable packaging.

Whatever type of custom dunnage you choose depends entirely upon the type of product you need to ship, if

lude drug-coated devices, drugs packaged with delivery devices in medical kits, and drugs and devices packaged separately but intended to be used together.

you need the custom dunnage returned after shipment, and how you want to ship your product. Here are come questions to ask yourself when considering custom dunnage for your packaging project:

1. What do you need the custom

here is enormous increase in the number of combination products entering the market in the recent years. Combination products have proven advantages but fixe

unnage to do? Do you need to keep products from touching each other, or should they be packaged in bulk?

2. Is this a new or existing project that requires custom dunnage? If it is entirely new, you’ll want to design someth

d dose combinations are still in the process of convincing regulatory authority on their advantages over the single ingredient formulations.

Combination pro

ing custom-made for that project. As mentioned above, many types of custom dunnage are considered returnable packaging because they are made with materials that are durable and resilient and can be modified and adjusted to ac

ucts have become life saving products for the pharmaceutical companies who doesn’t have many innovative molecules in their product pipeline and have been inc

ommodate other items. Consider using what you currently have in-house before opting to purchase new custom dunnage or other types of returnable packaging.

3. How heavy are the parts you need to pack? This will help determi

easingly used in the product life cycle management. Even the companies having product patents are trying to extend their product life cycle through the combi

ne the best type of dunnage to support your product and your objectives.

4. Do you need the custom dunnage to be non-abrasive? Some products require special packaging protection against scratches or other types of damage. K

nation products and maximize the revenues. But the companies involved in this practice are overlooking that they are burdening the patients both economically

ep in mind the type of product you are shipping: if it is delicate or susceptible to damage, you may want to consider custom dunnage that provides additional support and cushioning.

5. Do you need any ESD protection? If so,

and physically. They need to rightly judge the benefits of the combination products and they have to even look at the risks involved when combining the produ

custom dunnage can be made with anti-static and conductive materials. This is especially useful for manufacturers of products with electronic components that can be seriously damaged if subjected to any type of electric shoc

ts. Some of the combination products were well accepted by physicians while others suffered. Companies involved in development of combination products are fi

.

6. Will the custom dunnage be returned? This is important when determining how durable you want the packaging to be. If you plan to reuse the custom dunnage over and over again, you will want the construction to be more d

ding difficulty in defining their combination products and facing various challenges from selecting a combination to marketing it.

Following aspects would a

rable.

7. Will your parts have any oil or chemicals on them? If so, you will want to consider custom dunnage specifically designed for products that are coated with oil or chemicals. Not only will you want to protect them f

dd to the challenges in developing combination products:

Which markets to tap where the combination products can do fairly well?
Which combination prod

rom outside contaminants, but you will want to prevent any oil or chemicals from leaking outside of the packaging. Further, oil can cause havoc on certain types of packaging by literally attacking the materials they are made

cts are meaningful and rational?
Which therapeutic categories to select?
Which Combinations can address unmet needs of the patients?
Do combin

with. Make sure you take this into consideration when designing your custom dunnage and as always consult with your returnable packaging and custom dunnage specialist for guidance and direction.

8. When your products are p

tions increase the patient compliance?
What would be the developing cost?
How to tackle the risks encountered during combination product developmen

ackaged, where will they be stored? If you are storing your products in a warehouse, you need to consider the conditions of the warehouse. Is it a humid environment? Is it extremely hot or cold? Knowing the answers to these q

t?

As combination products don't fit into the traditional categories of drugs, medical devices, or biological products, the USFDA is in the process of devel

estions will help you choose the type of custom dunnage that can best protect your products.

9. How do you plan to ship your products when using custom dunnage? For example do you plan to use an LTL or full truckload common

ping new procedures for reviewing their safety, efficacy and quality.

Professional from academic institutions, pharmaceutical industries, health care indust

carrier? Will you ship them via UPS or FedEx? Or will you be delivering them yourself? In each case, your products will be subjected to different shipping situations, and you will want to make sure you protect them from any

y and representatives from various regulatory agencies are working out to design the regulatory requirements for manufacture and sale of combination products

amage they could sustain in those environments.

10. When will you need your custom dunnage? Because it is customized, it can take several weeks to create. Make sure you give your supplier enough time to make the product th

.

As there is an increasing trend of the combination products companies manufacturing such products should be able to tackle the problems involved in the de

at is right for you.

In closing, custom dunnage is counted on to protect products both large and small. Rarely are these items available “off the shelf” and there is very little information about the advantages and disadvan

elopment. They need to be wiser in analyzing the market trends and the regulatory requirements.

Companies that provide selfless information through particip

ages of each type or style of custom dunnage. However, by answering the questions listed above and consulting with your returnable packaging and custom dunnage specialist, you’ll be able to ship your products with confidence

tion in industry events and feedback to regulatory authorities would be able to face the challenges and will be successful in developing combination products

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